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Hardbody disc brake brackets for trucks

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beebani View Drop Down
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    Posted: 11 Jul 2011 at 4:00pm
Parts Needed:

Front
Rotors: 2002 Honda passport, 2001-2004 Isuzu Rodeo, 2002-2003 Rodeo sport
Calipers: 1988-1997 D21 (Hardbody) calipers for 4wd, 2.4L
Pads: 1988-1997 D21 (Hardbody) pads for 4wd, 2.4L
Lines: Use the rubber hoses for the Hardbody calipers, and make new steel lines for the truck on the pre-1973 trucks only. The 620’s have the right thread on the hardlines and will hook right up.
Hardware: 12mm bolts are required to mount the caliper to the brackets, and 10mm bolts are required to mount the bracket to the spindle assy.


Master Cylinder

7/8” or 15/16” bore from any year 280zx with vertical mounting tabs. The 620 master cylinder will also work, but the mount has to be modified to fit the firewall on the pre-1973 trucks.

Instructions:

Remove wheels
1. Remove brake lines at the frame (320,520, and 521 only)
2. Remove drums
3. Remove dust cap and remove hub assembly
4. Un-bolt backing plate and remove
5. Install caliper bracket with ears facing rearward and spaced inboard
6. Install hub assembly onto spindle and re-install dust cap
7. Slide rotor over hub
8. Install calipers with bleeder at the top
9. Install lines
10. Bleed

Master cylinder
For 620 owners you can just replace the master with the larger bore M/C. To keep fabrication to a minimum use one that has the mounting tabs in the vertical position. I was able to use the 15/16” m/c and booster from a 720 but there was some modification needed to mount the booster itself. All of the fittings on the 620 are metric and you already have the required two lines. 320/520/521 install requires replacing the SAE fittings with metric ones. 320/520/521 installs will also require either a 280zx-proportioning valve or something comparable (Willwood adjustable) and lines run for the fronts.


Resized to 46% (was 1023 x 680) - Click image to enlargePosted Image


I provide the brackets and all 8.8 grade hardware for mounting the brackets and calipers.

They are currently painted as the zinc plating didn't work out well.

Resized to 46% (was 1023 x 680) - Click image to enlargePosted Image


Resized to 46% (was 1023 x 680) - Click image to enlargePosted Image


Resized to 46% (was 1023 x 680) - Click image to enlargePosted Image


The price is $160 shipped anywhere in the US, and another $20 for our Canadian brothers. All other countries contact me for shipping cost.

Resized to 46% (was 1023 x 680) - Click image to enlargePosted Image
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beebani View Drop Down
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Joined: 08 Jul 2011
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Post Options Post Options   Thanks (0) Thanks(0)   Quote beebani Quote  Post ReplyReply Direct Link To This Post Posted: 27 Aug 2011 at 2:26am
bump....got 2 sets of these ready to go, need to pay the bills next month since I'm unemployed atm.
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jovanmunoz91 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jovanmunoz91 Quote  Post ReplyReply Direct Link To This Post Posted: 18 Jan 2012 at 2:30am
how much we talking ?

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Braden620 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Braden620 Quote  Post ReplyReply Direct Link To This Post Posted: 18 Jan 2012 at 11:12am
160$ shipped to your door.
If we ever forget that we are One Nation Under God, then we will be a nation gone under.
Ronald Reagan
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realxfresh View Drop Down
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Joined: 30 May 2012
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Post Options Post Options   Thanks (0) Thanks(0)   Quote realxfresh Quote  Post ReplyReply Direct Link To This Post Posted: 30 May 2012 at 3:42pm
still available? 
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beebani View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote beebani Quote  Post ReplyReply Direct Link To This Post Posted: 30 May 2012 at 4:41pm
Originally posted by realxfresh realxfresh wrote:

still available? 
 
You betcha!
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EzCruiser View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote EzCruiser Quote  Post ReplyReply Direct Link To This Post Posted: 31 May 2012 at 1:16am
Yeah, get the brackets flowing beebani!
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beebani View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote beebani Quote  Post ReplyReply Direct Link To This Post Posted: 31 May 2012 at 1:29pm
$$$$$Wink
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beebani View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote beebani Quote  Post ReplyReply Direct Link To This Post Posted: 17 Aug 2012 at 3:59pm
Got a set of these ready to go!
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darnocnhops View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote darnocnhops Quote  Post ReplyReply Direct Link To This Post Posted: 30 Oct 2013 at 1:27am
hey there, rusty suggested the disc brake set up ya have, ya still doin them?
darnocnhops
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